Digital set-up instructions: Reduce set-up times, ensure quality
Standardised, digital set-up instructions for maximum machine availability, quality and flexibility - independent of location and employee
Reduction of set-up time
Reduction of rejects & costs
Ensuring product quality
Long-term partner to leading companies
Typical challenges during set-up
Inefficient processes
Long set-up times and machine downtime due to lack of standardisation
Paper-based set-up instructions are incomplete or outdated
Lack of process reliability
Incorrect set-up leads to quality problems & scrap costs
No clear traceability of responsibilities and approvals
High training effort
New or unskilled employees require long familiarisation phases
Expertise is often only stored in the heads of experienced employees
Process reliability & standardisation
Interactive, guided set-up instructions with checklists & IO/NIO queries
Standardised processes for all machines, products and locations
Digital approvals and automatic time stamps for full traceability
Faster set-up processes & higher availability
Reduction of machine downtime thanks to structured processes
Fewer queries and corrections thanks to clear visual instructions
Proven by customers: +5 %P machine availability, +11 %P OEE
Independence of location & qualification
Multilingual, role-based content for global use
Even unskilled employees can quickly become productive without lengthy training
Flexibilisation of employees through intuitive worker guidance
Complex setup instructions have been simplified with easy-to-understand video instructions.
Head of Quality and Project Management, BBW Lasertechnik
We're not just talking about “just as long as it's digital”, but it brings us a huge step forward in production.
Head of Production, Liebherr-Verzahntechnik GmbH
We were able to increase overall equipment effectiveness (OEE) by 11%P in the first six months.
Head Engineering, Oetiker Group
We see a very positive trend in terms of discipline when employees fill out the documents.
Global Senior Expert Operational Excellence, Greiner Packaging
With Operations1, we were able to increase machine availability by 5%P after only 6 months.
Head Engineering, Oetiker Group
In our experience, mental set-up times lead to lower productivity by up to 21%.
Co-CEO, Operations1
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Presentation of solution approaches by Operations1