Digital machinery and plant assembly: intuitive, efficient and seamless

As a manufacturer of complex machines and systems, you make a quality promise to your customers with your products. At the same time, you face challenges such as high competitive and cost pressure. That is why efficient, reliable and seamlessly documented assembly and testing is of paramount importance.

With digital assembly and quality control instructions in Operations1, you can meet these challenges.

Market leaders trust Operations1 in machinery and plant assembly

Digital assembly and control processes

Instead of maximum lists, provide your employees with plant-type-specific instructions and checklists, which you can easily create and centrally organize using drag & drop, interaction functions, modules, etc.

Integrate control steps into assembly instructions and document serial numbers and product codes of your components by scanning directly Operations1. Automatically generated reports provide complete documentation of all assembly and inspection steps and enable reliable verification.

Work instruction

Image and video-based instructions for manufacturing and assembly. Establish processes through the flexible design.

  • Create without any code Create easy to understand instructions via drag & drop and embed images and videos

  • Perform processes reliably Deliver highest quality worldwide using multilingual software and work instructions

  • Digital training for employees Based on digital assembly instructions, employees can be trained more efficiently

Worker self-check

Efficient quality assurance through integrated worker self-testing in the assembly instructions.

  • Efficient self-check of workers Check off integrated checkpoints to save time during worker self-testing

  • Return images and videos Document quality findings via image, video or text and report back in real-time

  • Create and assign tasks Assign, monitor and solve problems via intelligent task management

Monitoring & analysis

Full transparency on progress and findings. Track your production orders at the operation level.

  • Seamless link to orders Create assembly orders or transfer them from the ERP and link them to instructions

  • Live-monitoring Monitor the progress of activities at any time in the dashboard and react faster to problems

  • Evaluate statistics and react Easily retrieve failure patterns, process times and quality statistics and make decisions

See how you can digitize your machinery & plant assembly with Operations1

Interested? Get to know Operations1 in a live demo

With Operations1, you can transfer any checklists, work instructions and inspection protocols into the digital world. We would be happy to show you the Operations1 functionalities for your individual use case in a live demo.

This is how a live demo works:

  1. Arrange a briefing meeting Book an appointment directly using the form to the right and receive an invitation directly by e-mail.

  2. Carrying out the live demo After the exchange, we will arrange a 30-45 minute demo appointment with you and guide you through the software.

  3. Next steps After the demo you can test the software yourself or we will be happy to make you an offer directly.

Digital machinery & plant assembly: 6 reasons for Operations1

Why do leading mechanical and plant engineering companies choose Operations1 to digitize plant assembly documentation?

Enormous industry expertise

Our dedicated industry experts at Operations1 work with 100+ leading companies from manufacturing day-to-day and are keen to support you.

Proven RoI

With every client, we jointly identify value drivers and collaborate on realization. We are happy to share our rich experience of successful implementations.

Broad functionality

Our comprehensive platform enables you to fully digitize operational processes from planning over execution to analytics.

Easy and risk-free start

Through the SaaS approach, you can start tomorrow without transformation projects and heavy implementation cost. Just get in touch with us.

Great collaboration

We aim to create long-term partnerships with our clients. Our service satisfaction of 99,5% and the splendid customer retention speak for themselves.

High Scalability

Our technical foundation and platform features are made for enterprise customers in order to scale across sites and geographies in an easy way.

Test steps already in assembly instructions allow us to use labor resources more flexibly.

David Berghold Head of Quality Assurance, Tyromotion GmbH

Whether test values or scanned product codes: We now have a complete documentation.

Alexander Kunert Head of Quality Assurance, MCRT GmbH

We have both increased the audit safety and reduced the effort for documentation.

Cyril Maurer Head of Production and Test Bench, Soudronic AG

The digital documentation provides us important insights, so we can react better and faster.

Thomas Adamek Head of IT & Qualitymanagement, Nabertherm GmbH

Easy-to-understand and clear test instructions facilitate the work of our employees.

Stephan Wagner Head of Quality and Project Management, BBW Lasertechnik GmbH

Paper checklists are simply no longer up to date. They simply do not fit into the 21st century.

Dr. Alfons Hätscher Chief Financial Officer, Hirschvogel Holding GmbH

Summary: Digital machinery and plant assembly with Operations1

The provision of assembly instructions with integrated worker self-testing as well as the complete documentation of process data in Operations1 can realize many advantages for your machinery and plant assembly:

  • Reduced effort in work preparation and for the employee

  • High customer confidence through complete documentation

  • Simple verification through automatically generated digital reports

  • Quality assurance and higher process reliability

  • Subsequent defect image analysis for deriving CIP measures