Implementation & Onboarding

Productive in 8 weeks, without a large-scale project.

Every implementation starts with a clearly defined use case – one area, one machine, one process. After around eight weeks, the first real work order runs digitally: not in a test environment, but in manufacturing.

  • 8week target timeframe
  • 2–5days of effort per key user
  • SSOoften the only IT task

Successfully implemented at leading companies

  • Logo Zünd
  • Logo Daimler Truck
  • Logo Quantum Systems
  • Thyssen-Krupp-Logo
  • Logo Liebherr
  • Logo Jungheinrich
  • Logo Stabilo
  • Krones uses Operations1
  • Logo Trumpf
  • KraussMaffei
  • Logo Soudronic
The Process

How does the implementation work?

What shifts the timeline: A focused use case without system integration goes live in six to eight weeks. If ERP or MES integration, multiple sites, or high product variance are added, 12 to 14 weeks is a realistic timeframe.

After week 8, the implementation project is complete. Ongoing support is handled by the Customer Success team. The use case is gradually expanded by your key users.

Personal guidance throughout onboarding

Side by side, from day one

"We went live within eight weeks, with assembly instructions and quality checks being set up in parallel. Our customer success manager played a key role in making this possible: he managed the project well, kept everything on track, and was always available when we needed support."

Matt Marcussen

Director of Business Services NA, TIME Manufacturing Company

Your contribution

How much effort does this entail for you?

The majority of the effort is not about the software – it is about your content: the more instructions need to be built from scratch, and the broader your starting scope across multiple use cases or sites, the higher the effort. Existing documents from PDF, Word, Excel, or PowerPoint are automatically converted into structured documents by the AI Document Automator, which you then refine from a subject-matter perspective.

Where exactly you stand will be clarified in the kickoff – that is also where a reliable effort estimate for your specific situation is developed.

You provide

  • A project sponsor for scope and completion

  • Key users from the specialist department

  • Existing documents for your first use case

  • One-time IT involvement for single sign-on

Digital instructions in Operations1 for rapid training

We take care of

  • Platform setup and configuration

  • Guiding your key users to full independence

  • AI-supported migration of your existing documents

  • Support during the creation of the first documents

  • Full accompaniment through to the close of the implementation project

Start small. Go live fast.

Assembly instructions as the first use case

  • After 8 weeks: Assembly instructions were running digitally, without system integration.

  • After 12 months: Training time reduced from 1.5–2 months to 2 weeks; error rates decreased from over 50 % to below 2 %; global output increased by 300 % through the combined impact of digitization, process standardization, and business growth.

After the first use case

What happens after go-live?

The first use case is the starting point. From there, Operations1 can grow with your organization.

Additional use cases

Process by process: Start with a focused scope and then digitize additional areas and processes.

Additional sites

Plant by plant: Establish consistent standards across plants and shifts.

Deeper system integration

Scale with deeper integration: Connect ERP and MES systems via standard connectors and the Public REST API whenever this makes sense for your process.

What decision-makers say

Thanks to the competent Operations1 team, we were able to implement the solution very quickly.

Markus HölzlGlobal CIO, Zünd Systemtechnik

Scaling takes care of itself. Plants are lining up.

Dr. Thomas KühnHead of Corporate Production, TRUMPF

Nobody wants to use a tool where you constantly have to go through IT.

Isabel BechtoldSenior Digital Consultant, Heraeus Consulting & IT Solutions

What you want to know before getting started

  • How long does the Operations1 implementation take?

    The target timeframe to productive use of the first use case is eight weeks. For straightforward starting conditions, six weeks are possible; for integration into leading systems or complex use cases, 12–14 weeks.

  • We are in the middle of an SAP project. Can this run in parallel?

    Yes, and it is often the better time to start. Operations1 does not draw on ERP resources because the initial setup works without integration. Processes that are cleanly digitized before the ERP go-live are significantly easier to connect later than paper and PDF-based content. We define the concrete starting scope in the kickoff.

  • What does the implementation actually involve?

    Five phases over eight weeks: kickoff with goal-setting and definition of the first use case, platform setup including users, permissions, and plant structure, creation of the first documents followed by a live test on the shopfloor, refinement based on user feedback, and a closing review with go-live. You will find the detailed process further up on this page.

  • What meetings take place, and how often?

    The rhythm is a weekly standing meeting with your core team and your Customer Success Manager. In addition, there are fixed milestones: kickoff, an interim review after the live test, and the closing review. The project sponsor should be present at the kickoff, interim review, and closing review.

  • Do meetings take place on-site or virtually?

    The majority runs virtually, which is sufficient for setup, training, and reviews. On-site is useful when the process itself needs to be captured, for example during a complex as-is analysis. At Zünd Systemtechnik, the Operations1 team captured the as-is processes on-site and developed the to-be process together with the specialist department. What your situation requires will be decided in the kickoff.

  • How many key users should we assign?

    As many as necessary, as few as possible. There is no fixed number, as it depends on the scope of the first use case. What matters most is the selection: key users should have solid process expertise and be respected within their area, because they will maintain the content themselves after go-live and drive adoption on the shopfloor. In addition, a project sponsor is needed to take ownership of scope and completion. Who specifically to assign will be determined in the kickoff based on the starting scope.

  • How much capacity do we need to make available?

    Plan for 2 to 5 working days per key user, spread across the eight weeks. That corresponds to roughly 15 to 40 hours. For a key user taking on all tasks, the effort breaks down as follows:

    • Around 10 hours building and revising documents, using the AI Document Automator

    • Around 8 hours preparing for and attending the weekly standing meetings

    • Around 10 hours of testing on the shopfloor

    • Around 10 hours of internal alignment and change management in manufacturing

    In practice, rarely does one person take on all four areas. Some key users work intensively on the documents, others not at all and instead focus on building buy-in in manufacturing. That is where the range comes from. How large the document share turns out to be depends primarily on your existing work instructions: how complex they are, how consistent their format is, and how up to date they are.

    This breakdown refers to a typical starting scope of around 20 documents in a clearly defined manufacturing area, such as the pre-assembly of one product family. The project sponsor is involved at key milestones only: kickoff, interim review, and closing review. Your IT team has no further involvement after single sign-on is set up. A reliable estimate for your specific situation will be developed in the kickoff.

  • How large should the first use case be?

    Small enough to go fully live within eight weeks, and relevant enough to matter internally. A proven approach is to focus on one area, one machine, or one process. Quantum Systems started with assembly instructions, ABB Motion with quality inspections. A scope that is too broad extends the timeline without increasing the value of the outcome.

  • Does Operations1 create the documents for us?

    No, subject-matter responsibility stays with you, and that is intentional: your key users need to be able to develop the content independently after go-live. We handle setup and configuration, training, AI-supported migration of your existing documents via the AI Document Automator, and guidance during the creation of the first documents.

  • How much IT effort is required?

    At the start, typically the setup of single sign-on. Integrations with ERP or MES systems are possible but are not a prerequisite for the first use case.

  • Was passiert mit unseren bestehenden Anweisungen?

    For the first use case, they are selectively migrated and structured in a modular format, not copied one-to-one. Many companies use this moment to sharpen content from a subject-matter perspective.

  • Do we need dedicated authors or developers?

    No. Instructions are created by your subject-matter experts, without any programming.

  • Will the workers in manufacturing adopt the software?

    Intuitive usability and early involvement of end users support adoption. Feedback from the live test flows directly into the further development of the content.

  • How do we involve the works council?

    Operations1 documents process execution, not individual performance. Reports can be configured so that no individual performance evaluation is possible. Experience shows that early involvement of the works council at the kickoff is the faster path. We provide the necessary documentation for this.

  • Who maintains the content after go-live?

    Your specialist departments. After onboarding, your key users are able to create, edit, and approve documents independently. Thanks to modular documents, a change to one module automatically takes effect in all instructions that use it.

  • What happens if our key user leaves the company?

    All content, versions, and approvals are stored centrally in the platform, not with any individual. New key users can onboard themselves using the existing documents. That is precisely the core of the knowledge retention use case.

  • What happens after the implementation project, and who is our point of contact?

    Once implementation and onboarding are complete, the Customer Success team takes over ongoing support.

  • We have multiple plants. Should we start in all of them at once?

    No. One plant, one process, then scale. The first use case creates the structure and content that additional sites can build on. Moving to the second plant is, in practice, significantly faster than the initial setup.

Let’s talk in person

Learn from our experts how market leaders are already maximizing their productivity with Operations1.

Contact Persons of Operations1
  • Guided tour of the software

  • Answers for your individual use-cases

  • Free of charge and non-binding